POWER WAVE®405MOPERATOR’S MANUALFor use with machines Code 11379, 11491IM917-AJune, 2009Safety Depends on YouLincoln arc welding and cuttingequipment
A-1INSTALLATIONPOWER WAVE® 405MA-1TECHNICAL SPECIFICATIONS -POWER WAVE® 405MINPUT AC VOLTAGE & DC OUTPUTOUTPUT CABLES, CONNECTIONS AND LIMITATIONS
A-2INSTALLATION POWER WAVE® 405MA-2SELECT SUITABLE LOCATIONThe Invertec POWER WAVE® 405M will operate inharsh environments. Even so, it is important
Output connections on some POWER WAVE®s aremade via 1/2-13 threaded output studs locatedbeneath the spring loaded output cover at the bottomof the cas
A-4INSTALLATION POWER WAVE® 405MA-4VOLTAGE SENSINGThe best arc performance occurs when thePowerWaves have accurate data about the arc condi-ti
A-5INSTALLATION POWER WAVE® 405MA-5POWER WAVE® TO SEMI-AUTOMATICPOWER FEED WIRE FEEDER INTERCON-NECTIONS The POWER WAVE® 405M and semi-automaticPowe
A-6INSTALLATION POWER WAVE® 405MA-6CONFIGURING THE SYSTEMThe power source will “Auto Map” the system eliminat-ing most of the need to set DIP switch
A-7INSTALLATION POWER WAVE® 405MA-7In this case the individual feed heads need to be assigned to the dual head control and the POWER WAVE®405M auto
CONTROL CABLE SPECIFICATIONSIt is recommended that genuine Lincoln control cablesbe used at all times. Lincoln cables are specificallydesigned for the
A-9INSTALLATION POWER WAVE® 405MA-9 MULTIPLE ARC UNSYNCHRONIZED SENSE LEAD AND WORK LEAD PLACEMENT GUIDELINES
A-10INSTALLATION POWER WAVE® 405MA-10I / O RECEPTACLE SPECIFICATIONSTABLE A.2WIRE FEEDER RECEPTACLE PIN LEAD# FUNCTIONA 53 Communication Bus LB 54
FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.
GENERAL DESCRIPTIONThe POWER WAVE® 405M semi-automatic powersource is designed to be a part of a modular, multi-process welding system. Depending on c
POWER WAVE® 405M – Semi-AutomaticOperationPOWER WAVE® 405M can only be used withArcLink compatible Power Feed M semi-automaticwire feeders. In add
WELDING ADJUSTMENTSAll adjustments are made on the system componentknown as the User Interface (Control Box), which con-tains the switches, knobs, and
Non Synergic CV:This type of CV mode behaves more like a conven-tional CV power source. Voltage and WFS are inde-pendent adjustments. Therefore to mai
B-5OPERATIONB-5PULSE WELDINGPulse welding procedures are set by controlling anoverall "arc length" variable. When pulse welding, thearc volt
iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld
iiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b.
ivSAFETYivMar. ‘93PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q
vSAFETYvElectromagnetic Compatibility (EMC)ConformanceProducts displaying the CE mark are in conformity with European Community Council Directive of 3
viSAFETYviElectromagnetic Compatibility (EMC)The size of the surrounding area to be considered will depend on the structure of the building and othera
viiviiThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as
viiiviiiTABLE OF CONTENTSPageInstallation..........................Sectio
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