Lincoln-electric CLASSIC III 10156 Bedienungsanleitung

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CLASSIC
®
III & CLASSIC
®
III D
OPERATOR’S MANUAL
For Machines with Code Numbers 10033, 10061, 10072 or 10156
Supersedes IM482
IM529-A
October, 1999
Safety Depends on You
Lincoln arc welding equipment
is designed and built with safety
in mind. However, your overall
safety can be increased by
proper installation ... and
thoughtful operation on your
part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT
READING THIS MANUAL AND
THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT.
And, most importantly, think
before you act and be careful.
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
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Inhaltsverzeichnis

Seite 1 - III & CLASSIC

CLASSIC ®III & CLASSIC ®III D OPERATOR’S MANUALFor Machines with Code Numbers 10033, 10061, 10072 or 10156Supersedes IM482IM529-AOctober, 1999S

Seite 2 - MAGNETIC FIELDS

A-3INSTALLATIONCLASSIC III AND IIIDA-3PRE-OPERATION INSTALLATIONExhaust Spark ArresterSome federal, state or local laws may require thatengines be equ

Seite 3 - FUMES AND GASES

A-4INSTALLATIONCLASSIC III AND IIIDA-4Lift BailA lift bail is provided for lifting with a hoist.Trailer (See Optional Features) If the user adapts

Seite 4

A-5INSTALLATIONCLASSIC III AND IIIDA-5PRE-OPERATION SERVICEREAD the engine operating and maintenance instruc-tions supplied with this machine.OilThis

Seite 5 - REDRESSEUR

B-1OPERATIONB-1ENGINE OPERATIONOperate the welder with the doors closed. Leavingthe doors open changes the designed air flow and cancause overheating

Seite 6 - Thank You

B-2OPERATIONB-2CLASSIC III AND IIIDWELDER OPERATIONDuty CycleThe NEMA output rating of the Classic III &Classic III D are each 300 amperes at 32 a

Seite 7 - TABLE OF CONTENTS

B-3OPERATIONB-3------------------------------------------------------------------------MOVING PARTS can injure.• Keep guards in place.• Keep away from

Seite 8

B-4OPERATIONB-4CLASSIC III AND IIIDIMPORTANT: 1/2” clearance between the FLEXIBLEHOSE and the fuel tank edge is required. Also 2”clearance between FLE

Seite 9

C-1ACCESSORIESC-1CLASSIC III AND IIIDOPTIONAL FEATURES (Field Installed)Accessory Set (K703) - Includes electrode and workcables, headshield, work cla

Seite 10 - INSTALLATION

D-1MAINTENANCED-1MAINTENANCEGeneral Instructions1. Blow out the welder and controls with an air hoseat least once every two months. In particularly d

Seite 11

D-2MAINTENANCED-2Replace brushes when they wear within 1/4” of thepigtail. A complete set of replacement brushes shouldbe kept on hand. Lincoln brus

Seite 12

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

Seite 13 - OPERATION

D-3D-3CLASSIC III AND IIIDENGINE SERVICEHours Between ServicingDaily 50250 500Maintenance Item Type or CapacityI Engine Oil (1)R Engine Oil (1) 7

Seite 14

E-1TROUBLESHOOTINGCLASSIC III AND IIIDE-1If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely

Seite 15

E-2TROUBLESHOOTINGCLASSIC III AND IIIDE-2WELDER TROUBLESHOOTINGTROUBLE CAUSES WHAT TO DO1. Machine fails to hold a. Rough or dirty commutator. a. Comm

Seite 16

E-3TROUBLESHOOTINGCLASSIC III AND IIIDE-3ELECTRONIC IDLER TROUBLESHOOTING GUIDEEngine Will Not Return to Idlein Approximately 15 SecondsSet Idler Co

Seite 17 - ACCESSORIES

E-4TROUBLESHOOTINGCLASSIC III AND IIIDE-4ENGINE TROUBLESHOOTING - (TM27 Gasoline Engine Only)TROUBLE CAUSES WHAT TO DO1. Engine fails to start a. Out

Seite 18 - MAINTENANCE

E-5TROUBLESHOOTINGCLASSIC III AND IIIDE-5ENGINE TROUBLESHOOTING - (TM27 Gasoline Engine Only)TROUBLE CAUSES WHAT TO DO7. Large decrease in speed. a. M

Seite 19

F-1DIAGRAMSF-1CLASSIC III AND IIIDCONTROL PANEL COMPONENTSSHOWN AS VEIWED FROM REAR.LEAD COLOR CODE B-BLACKG-GREENN-BROWNBR+-+-YRWBBUUSLIP RINGSTO IRO

Seite 20

F-2DIAGRAMSF-2CLASSIC III AND IIIDCONTROL PANEL COMPONENTSLEAD COLOR CODE B-BLACKG-GREENN-BROWNBR+-+-YRWBBUUSLIP RINGSTO IRONRNA54321ALTERNATORAUXILIA

Seite 21 - TROUBLESHOOTING

F-3DIAGRAMSF-3CLASSIC III AND IIIDPART NO.WELDER A BCDEFGHS10766-5JKCLASSIC III & IIIDS107662-18-94METRIC cm (ENGLISH in.)168.3(66.25)146.6(57.70)

Seite 22 - WELDER TROUBLESHOOTING

NOTESCLASSIC III AND IIID

Seite 23

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

Seite 24 - ENGINE TROUBLESHOOTING

NOTESCLASSIC III AND IIID

Seite 25

Now Available...12th EditionThe Procedure Handbook of Arc WeldingWith over 500,000 copies of previous editions publishedsince 1933, the Procedure Hand

Seite 26 - CAUTION:

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Seite 27 - DIAGRAMS

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Seite 28

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

Seite 29 - CLASSIC III AND IIID

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

Seite 30

ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra

Seite 31 - Lincoln Welding School

Thank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much p

Seite 32

viTABLE OF CONTENTSPageInstallation...

Seite 33

A-1CLASSIC III AND IIIDA-1INSTALLATIONTECHNICAL SPECIFICATIONS – CLASSIC III AND IIIDMachineProductNameClassic IIIOrderingInformationK1428-2CSA@w/o W

Seite 34

A-2INSTALLATIONCLASSIC III AND IIIDA-2GENERAL DESCRIPTIONThe Classic®III and Classic®III D are heavy duty,engine driven, DC arc welding power sources

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