Lincoln-electric POWER MIG 255 SVM144-B Bedienungsanleitung

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POWER MIG 255
SVM144-B
July, 2006
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
. . . and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before
you act and be careful.
SERVICE MANUAL
For use with machines having Code Number : 10563, 10583,10986, 10990
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
View Safety Info View Safety Info View Safety Info View Safety Info
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © 2006 Lincoln Global Inc.
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Inhaltsverzeichnis

Seite 1 - POWER MIG 255

POWER MIG 255 SVM144-B July, 2006Safety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety in mind. However,your

Seite 2 - MAGNETIC FIELDS

POWER MIG 255INSTALLATIONA-4 A-4Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to

Seite 3 - FUMES AND GASES

G-4ELECTRICAL DIAGRAMSPOWER MIG 255G-4Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Retu

Seite 4

G-5ELECTRICAL DIAGRAMSPOWER MIG 255G-5Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Retu

Seite 5 - REDRESSEUR

G-6ELECTRICAL DIAGRAMSPOWER MIG 255CONTROL PC BOARD SCHEMATIC - (G3520-1D1)G-6Return to Section TOC Return to Section TOC Return to Section TOC Return

Seite 6 - SECTIONS

G-7ELECTRICAL DIAGRAMSPOWER MIG 255CONTROL PC BOARD ASSEMBLY - (G3521-1)Ch’ge. Sht. No.3521-1 XE-RW

Seite 7 - - INSTALLATION SECTION

G-8ELECTRICAL DIAGRAMSPOWER MIG 255G-8Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Retu

Seite 8

G-9ELECTRICAL DIAGRAMSPOWER MIG 255G-9Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Retu

Seite 9

G-10ELECTRICAL DIAGRAMSPOWER MIG 255SNUBBER PC BOARD SCHEMATIC - (S24374)204SJ11J185W10R1J16J12J13J14400V.68C2J15J175W10R224374209RSNUBBER BOARDNONE.0

Seite 10 - INSTALLATION

G-11ELECTRICAL DIAGRAMSPOWER MIG 255G-11Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Re

Seite 11

SVM ERROR REPORTING FORMWe need to know if there are errors in our manuals. We also value any suggestions as toadditional tests or procedures that wo

Seite 12

POWER MIG 255INSTALLATIONA-5 A-5Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to

Seite 13 - - OPERATION SECTION

POWER MIG 255INSTALLATIONA-6 A-6Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to

Seite 14 - OPERATION

Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCPOWER MIG 255Section B-1 Section B-1TABLE OF CONTENTS- OPERATION SE

Seite 15

POWER MIG 255OPERATIONB-2 B-2Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Mas

Seite 16

POWER MIG 255OPERATIONB-3 B-3Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Mas

Seite 17

POWER MIG 255OPERATIONB-4 B-4Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Mas

Seite 18

POWER MIG 255OPERATIONB-5 B-5Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Mas

Seite 19

POWER MIG 255OPERATIONB-6 B-6Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Mas

Seite 20 - Welding Procedure Information

POWER MIG 255OPERATIONB-7 B-7Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Mas

Seite 21 - - ACCESSORIES SECTION

Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCiSAFETYiLN-15FOR ENGINEpowered equipment.1.a. Turn the engine off b

Seite 22 - ACCESSORIES

POWER MIG 255OPERATIONB-8 B-8Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Mas

Seite 23

Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCPOWER MIG 255Section C-1 Section C-1TABLE OF CONTENTS- ACCESSORIES

Seite 24

POWER MIG 255ACCESSORIESC-2 C-2Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to M

Seite 25 - - MAINTENANCE SECTION

POWER MIG 255ACCESSORIESC-3 C-3Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to M

Seite 26 - MAINTENANCE

POWER MIG 255ACCESSORIESC-4 C-4Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to M

Seite 27

Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCPOWER MIG 255Section D-1 Section D-1TABLE OF CONTENTS- MAINTENANCE

Seite 28

POWER MIG 255MAINTENANCED-2 D-2Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to M

Seite 29

POWER MIG 255MAINTENANCED-3 D-3Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to M

Seite 30

POWER MIG 255MAINTENANCED-4 D-4Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to M

Seite 31

POWER MIG 255MAINTENANCED-5 D-5Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to M

Seite 32 - THEORY OF OPERATION

Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCiiSAFETYiiLN-15ARC RAYS can burn.4.a. Use a shield with the proper

Seite 33

POWER MIG 255MAINTENANCED-6 D-6Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to M

Seite 34

Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCPOWER MIG 255Section E-1 Section E-1Theory of Operation ...

Seite 35

POWER MIG 255THEORY OF OPERATIONE-2 E-2Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Ret

Seite 36

POWER MIG 255THEORY OF OPERATIONE-3 E-3Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Ret

Seite 37

POWER MIG 255THEORY OF OPERATIONE-4 E-4Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Ret

Seite 38

POWER MIG 255THEORY OF OPERATIONE-5 E-5Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Ret

Seite 39

POWER MIG 255THEORY OF OPERATIONE-6 E-6Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Ret

Seite 40 - TROUBLESHOOTING & REPAIR

POWER MIG 255THEORY OF OPERATIONE-7 E-7Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Ret

Seite 41

POWER MIG 255NOTESE-8 E-8Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master

Seite 42

Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCPOWER MIG 255Section F-1 Section F-1TABLE OF CONTENTS- TROUBLESHOOT

Seite 43

POWER MIG 255SAFETYiii iiiReturn to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCFOR ELECTRICALLYpowered equipment.8.a. Tu

Seite 44

HOW TO USE TROUBLESHOOTING GUIDEService and repair should be performed by only Lincoln Electric Factory Trained Personnel.Unauthorized repairs perform

Seite 45

POWER MIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return t

Seite 46

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Seite 47

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Seite 48

POWER MIG 255TROUBLESHOOTING & REPAIRF-6 F-6Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Maste

Seite 49

POWER MIG 255TROUBLESHOOTING & REPAIRF-7 F-7Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Maste

Seite 50

POWER MIG 255TROUBLESHOOTING & REPAIRF-8 F-8Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Maste

Seite 51

POWER MIG 255TROUBLESHOOTING & REPAIRF-9 F-9Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Maste

Seite 52 - TROUBLESHOOTING AND REPAIR

POWER MIG 255TROUBLESHOOTING & REPAIRF-10 F-10Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 53

Service and repair should be performed by only Lincoln Electric factory trainedpersonnel. Unauthorized repairs performed on this equipment may result

Seite 54 - DIODE BRIDGE

POWER MIG 255SAFETYiv ivReturn to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCPRÉCAUTIONS DE SÛRETÉPour votre propre prot

Seite 55

POWER MIG 255F-12 F-12Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC

Seite 56

POWER MIG 255F-13 F-13Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC

Seite 57

POWER MIG 255TROUBLESHOOTING AND REPAIRF-14 F-14Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Maste

Seite 58

POWER MIG 255TROUBLESHOOTING & REPAIRF-15 F-15Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 59

POWER MIG 255TROUBLESHOOTING & REPAIRF-16 F-16Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 60

POWER MIG 255TROUBLESHOOTING & REPAIRF-17 F-17Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 61

POWER MIG 255NOTESF-18 F-18Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Maste

Seite 62

POWER MIG 255TROUBLESHOOTING & REPAIRF-19 F-19Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 63

POWER MIG 255TROUBLESHOOTING & REPAIRF-20 F-20Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 64

POWER MIG 255TROUBLESHOOTING & REPAIRF-21 F-21Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 65

POWER MIG 255vvMASTER TABLE OF CONTENTS FOR ALLSECTIONSSafety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 66

POWER MIG 255NOTESF-22 F-22Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Maste

Seite 67

POWER MIG 255TROUBLESHOOTING & REPAIRF-23 F-23Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 68

POWER MIG 255TROUBLESHOOTING & REPAIRF-24 F-24Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 69 - 20.0 V 2.5 ms

POWER MIG 255TROUBLESHOOTING & REPAIRF-25 F-25Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 70

POWER MIG 255TROUBLESHOOTING & REPAIRF-26 F-26Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 71 - 20.0 V 5 ms

POWER MIG 255TROUBLESHOOTING & REPAIRF-27 F-27Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 72

POWER MIG 255TROUBLESHOOTING & REPAIRF-28 F-28Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 73 - 2.00 V 5 ms

POWER MIG 255TROUBLESHOOTING & REPAIRF-29 F-29Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 74

POWER MIG 255TROUBLESHOOTING & REPAIRF-30 F-30Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 75

POWER MIG 255TROUBLESHOOTING & REPAIRF-31 F-31Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 76

Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCXSection A-1 Section A-1TABLE OF CONTENTS- INSTALLATION SECTION -In

Seite 77

POWER MIG 255TROUBLESHOOTING & REPAIRF-32 F-32Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 78

POWER MIG 255TROUBLESHOOTING & REPAIRF-33 F-33Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 79

POWER MIG 255TROUBLESHOOTING & REPAIRF-34 F-34Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 80

POWER MIG 255TROUBLESHOOTING & REPAIRF-35 F-35Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 81

POWER MIG 255NOTESF-36 F-36Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Maste

Seite 82

POWER MIG 255F-37 F-37Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC

Seite 83

POWER MIG 255F-38 F-38Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC

Seite 84

POWER MIG 255F-39 F-39Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC

Seite 85

POWER MIG 255NOTESF-40 F-40Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Maste

Seite 86

POWER MIG 255TROUBLESHOOTING & REPAIRF-41 F-41Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 87

POWER MIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return t

Seite 88

POWER MIG 255TROUBLESHOOTING & REPAIRF-42 F-42Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 89

POWER MIG 255TROUBLESHOOTING & REPAIRF-43 F-43Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 90

POWER MIG 255NOTESF-44 F-44Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Maste

Seite 91

POWER MIG 255TROUBLESHOOTING & REPAIRF-45 F-45Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 92

POWER MIG 255TROUBLESHOOTING & REPAIRF-46 F-46Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 93

POWER MIG 255TROUBLESHOOTING & REPAIRF-47 F-47Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 94

POWER MIG 255NOTESF-48 F-48Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Maste

Seite 95

POWER MIG 255TROUBLESHOOTING & REPAIRF-49 F-49Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 96

POWER MIG 255TROUBLESHOOTING & REPAIRF-50 F-50Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 97

POWER MIG 255TROUBLESHOOTING & REPAIRF-51 F-51Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 98 - POWER MIG 255 (208/230V)

POWER MIG 255INSTALLATIONA-3 A-3Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to

Seite 99 - POWER MIG 255 (230/460/575V)

POWER MIG 255TROUBLESHOOTING & REPAIRF-52 F-52Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 100 - POWER MIG 255 (230/460/575 V)

POWER MIG 255TROUBLESHOOTING & REPAIRF-53 F-53Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 101 - POWER MIG 255 (208/230 V)

POWER MIG 255NOTESF-54 F-54Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Maste

Seite 102 - ELECTRICAL DIAGRAMS

POWER MIG 255TROUBLESHOOTING & REPAIRF-55 F-55Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 103

POWER MIG 255TROUBLESHOOTING & REPAIRF-56 F-56Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Seite 104

POWER MIG 255TROUBLESHOOTING AND REPAIRF-57 F-57Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Maste

Seite 105

POWER MIG 255NOTESF-58 F-58Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Maste

Seite 106

Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCPOWER MIG 255Section G-1 Section G-1TABLE OF CONTENTS- ELECTRICAL D

Seite 107

G-2ELECTRICAL DIAGRAMSPOWER MIG 255WIRING DIAGRAM - ENTIRE MACHINE - CODE 10563 - (L10979)392325515B209S**204S209R209209SW254256551254A552COLOR CODE:

Seite 108 - SVM ERROR REPORTING FORM

G-3ELECTRICAL DIAGRAMSPOWER MIG 255WIRING DIAGRAM - ENTIRE MACHINE - CODE 10583 - (L10980)G-3Return to Section TOC Return to Section TOC Return to Sec

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